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02 Construction

In the category “Construction” I share the technical details and challenges in the realization of my Ford GT40 MKIV. From the CAD model to the tubular frame to the chassis – it’s all about the precise planning and implementation of every component in order to realize the vehicle according to my ideas.

The basis: from the idea to the digital model

January 14, 2025 | 02 Construction | No Comments

It was clear to me from the outset that I could only really bring the project to life if I first built as complete a CAD model as possible – before I even set a single spot weld. That was crucial for me for two very clear reasons: Understanding the complexity and finding solutions A project like…

The chassis in detail: design and dimensioning

January 15, 2025 | 02 Construction | No Comments

A chassis is not only the basis of a vehicle, but for me it was the key to combining tradition and innovation. When recreating this legendary racing car, my aim was to capture the technical dimensions and appearance of the original, while using modern production methods and materials to adapt the…

Seat position and pedals: ergonomics and functionality

January 21, 2025 | 02 Construction | No Comments

The correct seating position in a vehicle like the Ford GT40 MKIV is far more than just a question of comfort – it is crucial for control, safety and driving experience. In this article, I would like to discuss the challenges and considerations that played a role in the design of the seat position…

Steering: precision and safety

January 21, 2025 | 02 Construction | No Comments

Choosing the right steering system Choosing the right steering system for my Ford GT40 MKIV was one of those decisions where precision and safety were once again paramount. When designing the frame, it quickly became clear that the original, unchanged track width on the front axle in conjunction…

The cooling system of the GT40 MKIV: challenges and solutions

January 22, 2025 | 02 Construction | No Comments

Planning and designing the cooling system for my Ford GT40 MKIV was one of the more complex tasks I faced. The limited space in the engine compartment, the requirements of a powerful V8 mid-engine and the desire to preserve the original appearance of the vehicle posed particular challenges. Posi…

Fuel supply: Tanks and safety

January 22, 2025 | 02 Construction | No Comments

Safety aspects of the fuel supply On the GT40, the position of the tanks is predetermined by the original design – they are located in the voluminous side sills. As I don’t need this area in my design to stabilize the frame as in the original, I had a little more creative freedom here. There ar…